Gear Industry Forged Parts
- High Load-Bearing Performance: Designed for heavy-duty and continuous torque gear operations.
- Superior Metallurgical Integrity: Grain flow aligned with gear tooth direction improves fatigue strength.
- Flexible Geometry: Can produce circular, stepped, or flanged gear parts.
- Consistent Quality: 100% UT/MT inspection ensures internal soundness.
- Customization Ready: Every forged part meets client-specific mechanical and dimensional parameters.
Technical Specifications
| Parameter | Specification |
| Product Name | Gear Industry Forged Parts |
| Common Components | Gear Blanks, Hubs, Shafts, Rings, Sleeves, Couplings |
| Material Options | Carbon Steel / Alloy Steel / Stainless Steel / Nickel Alloys |
| Outer Diameter Range | 80 mm – 1800 mm |
| Length / Thickness Range | 25 mm – 600 mm |
| Bore Diameter Range | 20 mm – 450 mm |
| Weight Range | 3 kg – 2500 kg per piece |
| Forging Type | Open Die / Closed Die Hot Forging |
| Machining Condition | Rough-Machined / Semi-Finished / Fully Machined |
| Heat Treatment Options | Annealed / Normalized / Quenched & Tempered |
| Tolerance (After Machining) | ±0.01 mm |
| Surface Roughness | Ra ≤ 1.6 μm |
| Inspection Methods | UT / MT / Hardness / Dimensional / Mechanical Testing |
| Delivery Time | 15–30 days (urgent) / 30–45 days (standard) |
| Packaging | Wooden Case / Steel Pallet / As per Customer Request |
Customization & OEM Service
- Custom Geometry: Spur, helical, bevel, and worm gear configurations are supported.
- Custom Materials: From carbon steel to heat-resistant nickel alloys.
- OEM Branding: Engraved or laser-marked part identification and traceability.
- Heat Treatment Flexibility: Tailored to hardness, strength, and ductility requirements.
- Prototype Manufacturing: MOQ = 1 piece available for design validation.
- Flexible Quantities: From single custom pieces to large industrial runs.
Industries Served
- Automotive & Heavy Vehicles: Transmission gears, crank assemblies, differential parts.
- Industrial Machinery: Gear reducers, rolling mills, compressors, presses.
- Construction & Mining Equipment: Drive gears and coupling hubs.
- Power Generation: Steam, wind, and hydro turbine gear systems.
- Marine & Railway: Propulsion and traction gear parts.
- Aerospace: Structural and motion control components.
- Oil & Gas Equipment: Drilling gear couplings and pressure gear systems.
