Forged Gear Wheels
- Enhanced Load Capacity: Ideal for high-torque, heavy-duty gear systems.
- Heat Treatment Options: Annealing, Normalizing, Hardening, and Tempering per client request.
- Flexible Machining Options: From semi-finished blanks to ready-to-install parts.
- Competitive Turnaround: Fast delivery and adaptable production scheduling.
- Precision Machining: Rough-machined or fully finished to drawing ±0.01 mm tolerance.
Technical Specifications
| Parameter | Specification |
| Process | Open-Die Forging / Die Forging + Heat Treatment + CNC Machining |
| Material | Nickel Alloys, Carbon Steel, Alloy Steel, Stainless Steel |
| Heat Treatment Options | Annealed / Normalized / Quenched & Tempered |
| Hardness Range | 20–58 HRC (depending on material and process) |
| Outer Diameter Range | 200 mm – 2500 mm |
| Module Range | 2 – 40 (customizable) |
| Tooth Width Range | 20 mm – 400 mm |
| Weight Range | 5 kg – 3000 kg |
| Machining Accuracy | DIN 7–9 (customized precision available) |
| Standards | ASTM, DIN, EN, ISO, BS |
| Certifications | ISO9001, PED, SGS |
| Reports Provided | Hardness Report, UT/MT Report, Dimension Check Report, Mechanical Property Test Report |
Customization & OEM Service
- Custom Sizes: Diameter, bore, and tooth blank thickness tailored to gear design.
- Material Selection: Choose from carbon, alloy, stainless, or nickel alloys per application.
- OEM Branding: Optional logo engraving or laser marking for traceability.
- Surface Treatment: Rust-proof oil, phosphate coating, or chrome plating available.
- Prototype Service: MOQ = 1 piece for R&D and testing.
- Flexible Supply: Supports small batches and high-volume orders alike.
Applications
- Automotive Transmissions & Drivetrains
- Industrial Gearboxes and Reducers
- Construction Machinery and Cranes
- Agricultural Machinery Drives
- Marine and Railway Traction Systems
- Power Generation and Mining Equipment