Forged Disc
- Material Range: Carbon steel, stainless steel, corrosion-resistant alloys, super alloys, die steel, and structural alloy steel.
- Forging Type: Open-die or die forging to achieve dense, defect-free grain structure.
- Machining Accuracy: Tolerance up to ±0.01 mm; surface roughness Ra 0.4 achievable.
- Certifications: ISO9001, PED, SGS.
- Supply Capacity: 500–1000 tons per month.
- Delivery Time: 15–30 days (urgent) / 30–45 days (standard).
Technical Specifications
| Parameter | Specification |
| Product Name | Forged Disc |
| Material Options | Die Steel / Carbon Steel / Stainless Steel / Alloy Steel / Corrosion-Resistant Alloys / Super Alloys |
| Forging Type | Open Die / Die Forging |
| Outer Diameter Range | 100 mm – 3500 mm (customizable up to 4000 mm) |
| Thickness Range | 50 mm – 800 mm |
| Unit Weight Range | Up to 25 tons per piece |
| Machining Tolerance | ±0.01 mm |
| Surface Roughness | Ra ≤ 0.4 μm |
| Heat Treatment | Quenching & Tempering / Normalizing / Stress Relieving |
| Testing Methods | UT / MT / Hardness / Tensile / Dimensional |
| Certification | ISO9001 / PED / SGS |
| Supply Capacity | 500–1000 Tons per Month |
| Delivery Time | 15–30 Days (Urgent) / 30–45 Days (Normal) |
Product Advantages
- Low Density & High Strength: Exceptional strength-to-weight ratio for load-bearing use.
- Superior Corrosion Resistance: Perfect for pressure vessels, chemical, and marine applications.
- Thermal Stability: Resistant to heat effects and high operating temperatures.
- Cryogenic Performance: Maintains mechanical integrity in low-temperature conditions.
- Nonmagnetic & Non-toxic: Safe for sensitive and controlled environments.
- Efficient Thermal Properties: Uniform heat transfer and stress resistance.
- Low Modulus of Elasticity: Maintains dimensional accuracy under load and pressure.
Customization & OEM Service
- Custom Dimensions: Forged discs tailored to customer drawings and tolerance needs.
- Material Selection: Carbon, stainless, alloy, and special steels for specific industries.
- OEM Branding: Laser engraving, labeling, and custom packaging available.
- Engineering Support: CAD design optimization and technical consultation.
- Documentation Provided: Hardness, UT/MT, dimensional, and mechanical test reports.
- Sample Service: MOQ = 1 piece for prototype or small batch.
- Delivery Terms: FOB, CIF, DDP by sea, air, or train.
Industries Served
- Pressure Vessel Manufacturing: Discs for end closures and flanges.
- Heavy Industry Equipment: Components for presses, mills, and hydraulic systems.
- Infrastructure Construction: Load-bearing base plates and connectors.
- Power Generation: Turbine, generator, and energy plant applications.
- Marine & Offshore: Corrosion-resistant discs for propulsion and pipeline systems.
- Oil & Gas: High-pressure flange and valve components.
- Metalworking: Blanks for gear and coupling manufacturing.