Filter and Valve Parts
- High Pressure Resistance: Ensures safe operation under high fluid or steam pressures.
- Custom Forging Capability: Supports complex shapes and custom dimensions.
- Corrosion Protection: Suitable for water, oil, and gas mediums.
- Flexible Production Range: Supports small batches or mass production.
- International Standard Compliance: ASTM, BS, EN, and JIS certified.
Technical Specifications
| Parameter | Specification |
| Product Name | Filter and Valve Forged Parts |
| Forging Type | Closed Die / Open Die Forging |
| Material Options | Carbon Steel, Alloy Steel, Stainless Steel |
| Mediums | Water, Oil, Steam, Liquefied Gas |
| Outer Diameter Range | 50 mm – 800 mm |
| Length / Height Range | 60 mm – 1,200 mm |
| Wall Thickness Range | 5 mm – 100 mm |
| Weight Range | 0.5 kg – 500 kg per piece |
| Pressure Rating | PN16 – PN400 / 150 – 2500 Class |
| Heat Treatment | Normalizing, Quenching & Tempering, Stress Relief |
| Surface Finish (Ra) | ≤1.6 μm |
| Standards | ASTM, BS, EN, JIS |
| Certification | ISO9001, PED, SGS |
| Service Medium Temperature Range | -40°C to +450°C |
| Inspection Methods | UT, MT, PT, and Dimensional Testing |
| Packaging | Standard Export Wooden Case or Custom Packing |
| Delivery Time | 20–45 days depending on order volume |
Customization & OEM Service
- Design Basis: ASTM, BS, EN, JIS, or customer drawings.
- Shapes Available: Tee joints, elbows, valve bodies, filter housings, caps, and adaptors.
- Surface Treatment: Anti-corrosion coating, pickling, polishing, or galvanizing.
- Marking: Custom branding, heat number, and batch traceability.
- MOQ: From 1 trial piece to full production batches.
- Documentation: Complete test certificates and dimensional reports provided.
Applications
- Water Supply & Treatment Systems
- Oil & Gas Transmission Pipelines
- Steam Distribution Networks
- Petrochemical and Refinery Plants
- Power Generation Systems
- Industrial Processing Equipment
Manufacturing Capabilities
Forging Facilities
- 6300T / 3150T / 2000T free hydraulic presses.
- 5T, 3T, 2T, 1T, 750kg, 560kg electro-hydraulic hammers.
Heating Treatment Facilities
- RTX-9 series trolley furnaces in multiple sizes (5.5–8 m chamber length).
- RJ-9-850KW vertical furnace with 15 m depth.
- RTX-12-350KW high-temperature trolley furnace.
Machining Facilities
- CNC machines (max 32-ton load).
- Heavy-duty lathes and vertical mills (up to 70 tons).
- Gantry milling machines, deep-hole boring machines, grinding and turning centers.
Testing & Quality Control
- Spectrum analysis for chemical composition.
- Ultrasonic, non-destructive, and metallographic testing.
- Mechanical property test machines for yield, tensile, hardness.
Production Process
- Raw Material Selection: Use first-grade ingot steel, inspect chemical composition.
- Forging: Heat to precise temperature, perform open die or die forging.
- Heat Treatment: Quenching, tempering, or normalizing to meet mechanical targets.
- Machining: CNC turning, boring, milling, grinding, and drilling to precision ±0.01 mm.
- Inspection: Each shaft tested via 100% ultrasonic, hardness, and tensile checks.
- Packaging & Delivery: Anti-corrosion coating, safe transport packaging, global logistics support.
Additional Value-added Services
- Quench-and-temper heat treating
- Rough and finish turning
- Ultrasonic and mechanical testing
- Dimensional inspection reports
- Customized design and programming support
Quality Assurance
- Each forging carries a test bar for mechanical testing.
- 100% ultrasonic and visual inspection before shipment.
- Hardness, tensile, and metallographic verification.
- Compliance with ASTM, DIN, GB, and EN standards.
Why Choose Boberry
Integrated Production
Complete forging-to-machining production line ensures precision and fast delivery.
Advanced Equipment
Heavy-duty forging presses and CNC systems handle large, complex mechanical component geometries.
Certified Assurance
Certified production with ISO9001, PED, SGS compliance and global OEM support.
Logistics & Delivery
Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.