Boberry

Diesel Engine Pistons

  • High durability: Built to endure high pressure, extreme temperatures, and heavy-duty engine conditions.
  • Corrosion-resistant: Designed to resist wear, oxidation, and corrosion for prolonged engine life.
  • Engine optimization: Manufactured to maximize combustion efficiency and overall engine performance.
  • Customizable: Offered in a range of dimensions, materials, and finishes suited to certain diesel engine specifications.

Technical Specifications

Item Description
Material Cast iron, Alloy steel, Custom high-strength steel
Diameter 80mm to 250mm
Height/Stroke 60mm to 150mm
Compression ratio Customizable based on engine specification (typical: 16:1 to 20:1)
Surface treatment Nitriding, Heat treatment, Anti-corrosion coatings
Weight Range: 0.5kg to 5kg
Hardness 60-65 HRC (depending on material and treatment)
Tensile strength 600-800 MPa (depending on material grade)
Compatibility Designed for various diesel engines (specific models available upon request)
Testing Pressure, fatigue, and wear testing for quality assurance

Applications

  • Automotive diesel engines (trucks, buses, and commercial vehicles)
  • Marine diesel engines (boats, ships, and offshore platforms)
  • Industrial machinery (generators, compressors, pumps)
  • Agricultural equipment (tractors, harvesters, and other diesel-powered farm machinery)
  • Heavy-duty construction equipment (excavators, bulldozers, cranes)
  • Power plants (diesel power generation systems)

Production Process

Our precision casting production process integrates wax modeling, automated shell making, controlled pouring, heat treatment, and machining to ensure dimensional accuracy, integrity, and quality.

Wax Injection

Wax Injection

Shell Making

Shell Making

Shell Baking

Shell Baking

Pouring

Pouring

Shot Blasting

Shot Blasting

Heat Treatment

Heat Treatment

Machining

Machining

Inspection

Inspection

Advanced Workshop

Advanced workshops include wax model production, CNC robotic shell making, semi-automatic pouring, baking furnaces, and machining centers supporting automation, efficiency, flexibility, and operations.

Medium Temperature Wax Workshop

Medium Temperature Wax Workshop

Low Temperature Wax Workshop

Low Temperature Wax Workshop

9-axles CNC Shell-making Robot Arm Workshop

9-axles CNC Shell-making Robot Arm Workshop

Semi-auto Pouring Machine

Semi-auto Pouring Machine

Baking Furnace

Baking Furnace

Horizontal CNC Machining Center

Horizontal CNC Machining Center

New Shell Making Automation Line

New shell making automation line optimizes reduction processes, improves production efficiency, ensures reliable equipment operation, extends running time, and significantly reduces labor intensity overall.

Shell Making Automation Line No. 01 – Small & Medium Parts

Shell Making Automation Line No. 01 – Small & Medium Parts

Automated shell making line for small and medium castings improves shell uniformity, reduces manual intervention, and enhances production stability and efficiency.

Shell Making Automation Line No. 02 – Large Parts

Shell Making Automation Line No. 02 – Large Parts

Specialized automation line supports large investment castings, handling complex geometries and higher weights while maintaining shell strength and process reliability.

Shell Making Automation Line No. 03 – Investment Casting

Shell Making Automation Line No. 03 – Investment Casting

Optimized shell making system streamlines reduction processes, improves efficiency, ensures long-term equipment reliability, and significantly reduces labor intensity.

Quality Inspection

Comprehensive quality inspection system covering materials, processes, dimensions, and final products to ensure traceability, consistency, and full compliance with customer specifications.

Zeiss CMM Machine

Zeiss CMM Machine

X-ray Flaw Detector

X-ray Flaw Detector

100T Horizontal Tensile Testing Machine

100T Horizontal Tensile Testing Machine

Rockwell Hardness Standard Machine

Rockwell Hardness Standard Machine

Logistics & Delivery

Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.

Let's Talk