Customized Forged Parts
- Custom Geometry Forging: Complex or asymmetrical shapes precisely forged to customer drawings.
- High Dimensional Uniformity: Consistent accuracy achieved through advanced forging and machining.
- Material: Supports carbon steel, alloy steel, stainless steel, and nickel alloy options.
- Industry-Specific Customization: Suitable for heavy equipment, energy, transportation, and aerospace applications.
- Complete Traceability: Each part accompanied by full inspection and certification reports.
Technical Specifications
| Parameter | Specification |
| Product Name | Customized Forged Parts |
| Material Options | Carbon Steel, Alloy Steel, Stainless Steel, Nickel Alloys |
| Forging Type | Open Die / Closed Die / Precision Forging |
| Size Range | Diameter: 100–1,200 mm / Length: 200–3,000 mm |
| Weight Range | 5–2,000 kg per piece |
| Tolerance (Machined) | Up to ±0.01 mm |
| Surface Roughness | Ra 0.4–3.2 μm |
| Heat Treatment | Normalizing, Quenching & Tempering, Stress Relieving |
| Testing | 100% UT/MT, Hardness, Mechanical Property, Dimensional Testing |
| Reports Provided | Hardness Report, UT Report, Dimensional Check, Mechanical Property Report |
| Certifications | ISO9001, PED, SGS |
| Delivery Time | 25–45 days (depends on shape complexity and batch size) |
Customization & OEM Service
- Design and production based on 2D/3D CAD drawings or physical samples.
- Offers customized materials, surface processes, and tolerance control.
- Suitable for low-quantity prototypes and full production volumes.
- Customized branding, packaging, and labeling upon request.
- Direct technical collaboration with customer engineers for design optimization.
Industries Served
- Oil & Gas: Valve bodies, flanges, and wellhead housings.
- Automotive & Transportation: Shafts, gears, and hubs.
- Marine & Shipbuilding: Propeller shafts, couplings, and sleeves.
- Mining & Construction: Drill collars, crusher shafts, and machine components.
- Energy & Power Generation: Turbine parts, rotor shafts, and couplings.
- Aerospace & Industrial Machinery: Precision structural forgings and tool bodies.
Manufacturing Capabilities
Forging Facilities
- 6300T / 3150T / 2000T free hydraulic presses.
- 5T, 3T, 2T, 1T, 750kg, 560kg electro-hydraulic hammers.
Heating Treatment Facilities
- RTX-9 series trolley furnaces in multiple sizes (5.5–8 m chamber length).
- RJ-9-850KW vertical furnace with 15 m depth.
- RTX-12-350KW high-temperature trolley furnace.
Machining Facilities
- CNC machines (max 32-ton load).
- Heavy-duty lathes and vertical mills (up to 70 tons).
- Gantry milling machines, deep-hole boring machines, grinding and turning centers.
Testing & Quality Control
- Spectrum analysis for chemical composition.
- Ultrasonic, non-destructive, and metallographic testing.
- Mechanical property test machines for yield, tensile, hardness.
Production Process
- Raw Material Selection: Use first-grade ingot steel, inspect chemical composition.
- Forging: Heat to precise temperature, perform open die or die forging.
- Heat Treatment: Quenching, tempering, or normalizing to meet mechanical targets.
- Machining: CNC turning, boring, milling, grinding, and drilling to precision ±0.01 mm.
- Inspection: Each shaft tested via 100% ultrasonic, hardness, and tensile checks.
- Packaging & Delivery: Anti-corrosion coating, safe transport packaging, global logistics support.
Additional Value-added Services
- Quench-and-temper heat treating
- Rough and finish turning
- Ultrasonic and mechanical testing
- Dimensional inspection reports
- Customized design and programming support
Quality Assurance
- Each forging carries a test bar for mechanical testing.
- 100% ultrasonic and visual inspection before shipment.
- Hardness, tensile, and metallographic verification.
- Compliance with ASTM, DIN, GB, and EN standards.
Why Choose Boberry
Integrated Production
Complete forging-to-machining production line ensures precision and fast delivery.
Advanced Equipment
Heavy-duty forging presses and CNC systems handle large, complex mechanical component geometries.
Certified Assurance
Certified production with ISO9001, PED, SGS compliance and global OEM support.
Logistics & Delivery
Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.