Complex Shape Forged Parts
- Material Flexibility: Stainless steel, nickel alloys, carbon steel, and alloy steel are all accessible.
- High Precision Forming: Capable of forging multi-contour, asymmetrical, or stepped shapes.
- Custom Geometry: From shafts with transitions to flanged or grooved profiles.
- Reduced Machining Time: Near-net shaping lowers material waste and labor cost.
- Quality Certified: ISO9001, PED, SGS approved with full traceability documentation.
Technical Specifications
| Parameter | Specification |
| Product Name | Complex Shape Forged Parts |
| Forging Method | Open Die / Closed Die / Free Forging |
| Material Options | Nickel Alloys, Stainless Steel, Carbon Steel, Alloy Steel |
| Outer Diameter Range | 80 mm – 2500 mm |
| Length Range | Up to 3000 mm |
| Weight Range | 5 kg – 4500 kg per piece |
| Shape Complexity | Stepped, Flanged, Tapered, Hollow, Grooved, or Multi-Profile |
| Tolerance (As-Forged) | ±0.5 mm – ±1.0 mm |
| Tolerance (After Rough Machining) | ±0.01 mm |
| Surface Roughness (Ra) | ≤3.2 μm (as-forged) / ≤1.6 μm (rough-machined) |
| Heat Treatment | Annealing, Normalizing, Quenching & Tempering |
| Testing & Inspection | UT/MT, Hardness, Dimensional, Mechanical Property Tests |
| Monthly Capacity | 500–1000 tons |
| Delivery Time | 15–30 days (urgent), 30–45 days (standard) |
| Packaging | Wooden Cases or Steel Pallets per Client Requirement |
Customization & OEM Service
- Design Files Accepted: 2D drawings, 3D CAD models, or physical samples.
- Material Grades: AISI 1045, 4140, 4340, 42CrMo4, 17-4PH, Inconel 718.
- Heat Treatment Options: As-forged / normalized / quenched & tempered.
- Surface Finishes: As-forged / rough-machined / polished.
- Production Volume: Prototype to mass production.
- Custom Branding: Engraved marking or labeling available.
Applications
- Power Generation: Turbine and generator rotor components.
- Heavy Machinery: Shafts, hubs, and flanged connectors.
- Mining & Construction: Gear blanks, drive components.
- Aerospace & Defense: Structural forgings and connection elements.
- Industrial Equipment: Coupling hubs, press parts, and hydraulic cylinders.