Complex Shape Forged Parts
- Material Flexibility: Stainless steel, nickel alloys, carbon steel, and alloy steel are all accessible.
- High Precision Forming: Capable of forging multi-contour, asymmetrical, or stepped shapes.
- Custom Geometry: From shafts with transitions to flanged or grooved profiles.
- Reduced Machining Time: Near-net shaping lowers material waste and labor cost.
- Quality Certified: ISO9001, PED, SGS approved with full traceability documentation.
Technical Specifications
| Parameter | Specification |
| Product Name | Complex Shape Forged Parts |
| Forging Method | Open Die / Closed Die / Free Forging |
| Material Options | Nickel Alloys, Stainless Steel, Carbon Steel, Alloy Steel |
| Outer Diameter Range | 80 mm – 2500 mm |
| Length Range | Up to 3000 mm |
| Weight Range | 5 kg – 4500 kg per piece |
| Shape Complexity | Stepped, Flanged, Tapered, Hollow, Grooved, or Multi-Profile |
| Tolerance (As-Forged) | ±0.5 mm – ±1.0 mm |
| Tolerance (After Rough Machining) | ±0.01 mm |
| Surface Roughness (Ra) | ≤3.2 μm (as-forged) / ≤1.6 μm (rough-machined) |
| Heat Treatment | Annealing, Normalizing, Quenching & Tempering |
| Testing & Inspection | UT/MT, Hardness, Dimensional, Mechanical Property Tests |
| Monthly Capacity | 500–1000 tons |
| Delivery Time | 15–30 days (urgent), 30–45 days (standard) |
| Packaging | Wooden Cases or Steel Pallets per Client Requirement |
Customization & OEM Service
- Design Files Accepted: 2D drawings, 3D CAD models, or physical samples.
- Material Grades: AISI 1045, 4140, 4340, 42CrMo4, 17-4PH, Inconel 718.
- Heat Treatment Options: As-forged / normalized / quenched & tempered.
- Surface Finishes: As-forged / rough-machined / polished.
- Production Volume: Prototype to mass production.
- Custom Branding: Engraved marking or labeling available.
Applications
- Power Generation: Turbine and generator rotor components.
- Heavy Machinery: Shafts, hubs, and flanged connectors.
- Mining & Construction: Gear blanks, drive components.
- Aerospace & Defense: Structural forgings and connection elements.
- Industrial Equipment: Coupling hubs, press parts, and hydraulic cylinders.
Manufacturing Capabilities
Forging Facilities
- 6300T / 3150T / 2000T free hydraulic presses.
- 5T, 3T, 2T, 1T, 750kg, 560kg electro-hydraulic hammers.
Heating Treatment Facilities
- RTX-9 series trolley furnaces in multiple sizes (5.5–8 m chamber length).
- RJ-9-850KW vertical furnace with 15 m depth.
- RTX-12-350KW high-temperature trolley furnace.
Machining Facilities
- CNC machines (max 32-ton load).
- Heavy-duty lathes and vertical mills (up to 70 tons).
- Gantry milling machines, deep-hole boring machines, grinding and turning centers.
Testing & Quality Control
- Spectrum analysis for chemical composition.
- Ultrasonic, non-destructive, and metallographic testing.
- Mechanical property test machines for yield, tensile, hardness.
Production Process
- Raw Material Selection: Use first-grade ingot steel, inspect chemical composition.
- Forging: Heat to precise temperature, perform open die or die forging.
- Heat Treatment: Quenching, tempering, or normalizing to meet mechanical targets.
- Machining: CNC turning, boring, milling, grinding, and drilling to precision ±0.01 mm.
- Inspection: Each shaft tested via 100% ultrasonic, hardness, and tensile checks.
- Packaging & Delivery: Anti-corrosion coating, safe transport packaging, global logistics support.
Additional Value-added Services
- Quench-and-temper heat treating
- Rough and finish turning
- Ultrasonic and mechanical testing
- Dimensional inspection reports
- Customized design and programming support
Quality Assurance
- Each forging carries a test bar for mechanical testing.
- 100% ultrasonic and visual inspection before shipment.
- Hardness, tensile, and metallographic verification.
- Compliance with ASTM, DIN, GB, and EN standards.
Why Choose Boberry
Integrated Production
Complete forging-to-machining production line ensures precision and fast delivery.
Advanced Equipment
Heavy-duty forging presses and CNC systems handle large, complex mechanical component geometries.
Certified Assurance
Certified production with ISO9001, PED, SGS compliance and global OEM support.
Logistics & Delivery
Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.