Cast Carbon Steel Valve
- Excellent flow performance: Small flow resistance and low erosion, suitable for high-pressure, high-temperature service.
- Versatile valve types: Can be supplied as ball, butterfly, plug, expanding, hydrogen and other special valve designs.
- Near-net-shape casting: Precision cast bodies minimize or eliminate subsequent machining operations, reducing cost and lead time.
- Robust construction: Simple structure, short face-to-face length, high thermostability and pressure resistance for demanding pipelines.
Technical Specifications
| Item | Details |
| Product Name | Cast Carbon Steel Valve |
| Applicable Media | Water, steam, oils, gas, and various corrosive media |
| Main Materials | Carbon steel |
| Standards | EN, BS, AISI, ASTM, JIS, GB |
| Typical Cast Steel Grades | ZG200-400, ZG230-450, ZG270-500, ZG310-570, ZC340-640 (chemical limits available on request) |
| Valve Types | Ball valve, butterfly valve, plug valve, expanding valve, hydrogen valve, customized designs |
| Casting Processes | Precision investment casting, sand casting (as required) |
| Weight Range – Investment | 1 g – 99 kg |
| Weight Range – Sand Casting | From 0.5 kg |
| Connection Ends | Flanged, threaded, welded, or as per customer design |
| Medium Temperature/Pressure | Designed according to selected material and standard |
| Smelting Capability | Stainless, carbon, duplex, nickel alloys, bronze/brass, aluminum alloys |
Applications
- City water supply and sewerage systems
- Building services and general construction pipelines
- Petroleum and petrochemical plants
- Chemical and pharmaceutical processing lines
- Food and beverage industry piping
- Textile and paper-making industries
- Electric power and energy systems
- Marine, offshore oil engineering, and shipbuilding
- Nuclear and conventional power equipment
- General fluid industry and industrial machinery systems
Production Process
Our precision casting production process integrates wax modeling, automated shell making, controlled pouring, heat treatment, and machining to ensure dimensional accuracy, integrity, and quality.
Wax Injection
Shell Making
Shell Baking
Pouring
Shot Blasting
Heat Treatment
Machining
Inspection
Advanced Workshop
Advanced workshops include wax model production, CNC robotic shell making, semi-automatic pouring, baking furnaces, and machining centers supporting automation, efficiency, flexibility, and operations.
Medium Temperature Wax Workshop
Low Temperature Wax Workshop
9-axles CNC Shell-making Robot Arm Workshop
Semi-auto Pouring Machine
Baking Furnace
Horizontal CNC Machining Center
New Shell Making Automation Line
New shell making automation line optimizes reduction processes, improves production efficiency, ensures reliable equipment operation, extends running time, and significantly reduces labor intensity overall.
Shell Making Automation Line No. 01 – Small & Medium Parts
Automated shell making line for small and medium castings improves shell uniformity, reduces manual intervention, and enhances production stability and efficiency.
Shell Making Automation Line No. 02 – Large Parts
Specialized automation line supports large investment castings, handling complex geometries and higher weights while maintaining shell strength and process reliability.
Shell Making Automation Line No. 03 – Investment Casting
Optimized shell making system streamlines reduction processes, improves efficiency, ensures long-term equipment reliability, and significantly reduces labor intensity.
Quality Inspection
Comprehensive quality inspection system covering materials, processes, dimensions, and final products to ensure traceability, consistency, and full compliance with customer specifications.
Zeiss CMM Machine
X-ray Flaw Detector
100T Horizontal Tensile Testing Machine
Rockwell Hardness Standard Machine
Logistics & Delivery
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.