Special Material Forging Parts
- Superior Materials: Made from specialized alloys like A2 and Cr12W for exceptional wear and corrosion resistance.
- Advanced Manufacturing: Utilizing EAF+LF+VD+INGOT+HOT FORGING processes to ensure optimal material integrity and performance.
- Customization Available: Tailored to meet your specific design, material, and performance requirements.
- Certified Quality: Full compliance with quality standards, including hardness, mechanical property tests, and NDT.
Technical Specifications
| Parameter | Specification |
| Material Grades | A2, Cr12W, and other special alloys |
| Production Process | EAF + LF + VD + INGOT + HOT FORGING |
| Heat Treatment | Optional (based on customer requirements) |
| Forging Type | Open Die / Closed Die Hot Forging |
| Dimensions | Customized per customer drawings |
| Surface Finish | Machined, Ground, or Turned |
| Reports | Hardness, UT/MT, Dimensional Check, Mechanical Property Test |
| Delivery Options | DDP, FOB, CIF |
| Transport Modes | By Air, By Train, By Sea |
| MOQ | 1 piece (Sample service available) |
Customization & OEM Service
- Custom Sizes: Forgings tailored to customer specifications.
- Mechanical Properties: Ability to meet specific tensile strength, hardness, and toughness requirements.
- Surface Finishing Options: Including machining, grinding, and turning based on application needs.
- Small-Batch Sampling: Prior to mass production, we offer small-batch sampling for evaluation.
- Support for Global Logistics: Adaptable shipping choices (FOB, CIF, DDP) to satisfy global needs.
Applications
- Aerospace: High-performance engine components and structural parts.
- Automotive: Transmission gears, engine components, and other heavy-duty parts.
- Mining & Oilfield: Equipment requiring high durability and wear resistance.
- Heavy Machinery: Parts that endure high stress and extreme working conditions.
Manufacturing Capabilities
Forging Facilities
- 6300T / 3150T / 2000T free hydraulic presses.
- 5T, 3T, 2T, 1T, 750kg, 560kg electro-hydraulic hammers.
Heating Treatment Facilities
- RTX-9 series trolley furnaces in multiple sizes (5.5–8 m chamber length).
- RJ-9-850KW vertical furnace with 15 m depth.
- RTX-12-350KW high-temperature trolley furnace.
Machining Facilities
- CNC machines (max 32-ton load).
- Heavy-duty lathes and vertical mills (up to 70 tons).
- Gantry milling machines, deep-hole boring machines, grinding and turning centers.
Testing & Quality Control
- Spectrum analysis for chemical composition.
- Ultrasonic, non-destructive, and metallographic testing.
- Mechanical property test machines for yield, tensile, hardness.
Production Process
- Raw Material Selection: Use first-grade ingot steel, inspect chemical composition.
- Forging: Heat to precise temperature, perform open die or die forging.
- Heat Treatment: Quenching, tempering, or normalizing to meet mechanical targets.
- Machining: CNC turning, boring, milling, grinding, and drilling to precision ±0.01 mm.
- Inspection: Each shaft tested via 100% ultrasonic, hardness, and tensile checks.
- Packaging & Delivery: Anti-corrosion coating, safe transport packaging, global logistics support.
Additional Value-added Services
- Quench-and-temper heat treating
- Rough and finish turning
- Ultrasonic and mechanical testing
- Dimensional inspection reports
- Customized design and programming support
Quality Assurance
- Each forging carries a test bar for mechanical testing.
- 100% ultrasonic and visual inspection before shipment.
- Hardness, tensile, and metallographic verification.
- Compliance with ASTM, DIN, GB, and EN standards.
Why Choose Boberry
Integrated Production
Complete forging-to-machining production line ensures precision and fast delivery.
Advanced Equipment
Heavy-duty forging presses and CNC systems handle large, complex mechanical component geometries.
Certified Assurance
Certified production with ISO9001, PED, SGS compliance and global OEM support.
Logistics & Delivery
Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.