Forged Valve Body for Oil and Gas
- High Pressure Resistance: Designed for critical oil & gas pipeline and marine systems.
- Material Flexibility: Carbon steel and alloy steel options available.
- Certified Quality: ISO9001, PED, and SGS certification.
- Comprehensive QC System: 100% ultrasonic inspection and third-party approval.
- OEM/Custom Manufacturing: Produced based on customer drawings or 3D models.
Technical Specifications
| Parameter | Specification |
| Product Name | Forged Valve Body for Oil and Gas |
| Material Options | Carbon Steel, Alloy Steel |
| Forging Type | Open Die / Closed Die |
| Diameter Range | 80 mm – 1,200 mm |
| Length Range | 100 mm – 1,800 mm |
| Wall Thickness | 10 mm – 150 mm |
| Weight Range | 3 kg – 800 kg |
| Pressure Rating | ANSI 150 – 2500 / PN16 – PN400 |
| Heat Treatment | Normalizing, Quenching & Tempering, Stress Relieving |
| Testing | 100% UT/MT, Hardness, Dimensional, and Mechanical Testing |
| Surface Finish | As-Forged or Machined |
| Certifications | ISO9001, PED, SGS |
| Reports Provided | Chemical Composition, Mechanical Property, UT, Heat Treatment Curve, Dimensional Report |
| Applicable Standards | GB, JIS, AISI, SAE, ASTM/ASME, EN, DIN, GOST |
| Packaging | Standard export wooden case or customized packaging |
| Delivery Time | 15–45 days, depending on intricacy and quantity |
Customization & OEM Services
- Manufacturing based on customer drawings or specifications.
- Customization options include material, coating, and tolerance.
- Support for orders for mass production and prototypes.
- Surface treatment options: machining, polishing, or anti-rust coating.
- Customized packaging and labeling per client request.
Applications
- Oil & Gas Flow Control Systems
- Offshore Drilling Equipment
- Subsea Valves and Actuators
- Marine Valves and Piping Systems
- Refinery and Petrochemical Installations
- High-Pressure Industrial Pipelines
Manufacturing Capabilities
Forging Facilities
- 6300T / 3150T / 2000T free hydraulic presses.
- 5T, 3T, 2T, 1T, 750kg, 560kg electro-hydraulic hammers.
Heating Treatment Facilities
- RTX-9 series trolley furnaces in multiple sizes (5.5–8 m chamber length).
- RJ-9-850KW vertical furnace with 15 m depth.
- RTX-12-350KW high-temperature trolley furnace.
Machining Facilities
- CNC machines (max 32-ton load).
- Heavy-duty lathes and vertical mills (up to 70 tons).
- Gantry milling machines, deep-hole boring machines, grinding and turning centers.
Testing & Quality Control
- Spectrum analysis for chemical composition.
- Ultrasonic, non-destructive, and metallographic testing.
- Mechanical property test machines for yield, tensile, hardness.
Production Process
- Raw Material Selection: Use first-grade ingot steel, inspect chemical composition.
- Forging: Heat to precise temperature, perform open die or die forging.
- Heat Treatment: Quenching, tempering, or normalizing to meet mechanical targets.
- Machining: CNC turning, boring, milling, grinding, and drilling to precision ±0.01 mm.
- Inspection: Each shaft tested via 100% ultrasonic, hardness, and tensile checks.
- Packaging & Delivery: Anti-corrosion coating, safe transport packaging, global logistics support.
Additional Value-added Services
- Quench-and-temper heat treating
- Rough and finish turning
- Ultrasonic and mechanical testing
- Dimensional inspection reports
- Customized design and programming support
Quality Assurance
- Each forging carries a test bar for mechanical testing.
- 100% ultrasonic and visual inspection before shipment.
- Hardness, tensile, and metallographic verification.
- Compliance with ASTM, DIN, GB, and EN standards.
Why Choose Boberry
Integrated Production
Complete forging-to-machining production line ensures precision and fast delivery.
Advanced Equipment
Heavy-duty forging presses and CNC systems handle large, complex mechanical component geometries.
Certified Assurance
Certified production with ISO9001, PED, SGS compliance and global OEM support.
Logistics & Delivery
Lead Time: 15–30 days (urgent) / 30–45 days (normal).
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.
Monthly Capacity: 500–1000 tons.
Packing: Wooden crates, steel frames, or per client request.
Shipment: By Sea (recommended, saves cost for forging parts) / By Air (fast but expensive).
Payment Terms: 30% deposit with balance via B/L copy; or 100% L/C at sight.
Delivery Terms: FOB, CIF, CNF.