Forged Round Gear Blanks
- Machining Condition: Rough-machined for gear finishing; concentricity ≤ 0.02 mm.
- Machining Tolerance: ±0.01 mm achievable after precision machining.
- Custom Shapes: Spur, helical, bevel, worm, or torsion gear blanks.
- Custom Dimensions: Outer diameter, bore, and thickness per drawing.
- OEM Branding: Laser engraving or stamping available for traceability.
Technical Specifications
| Parameter | Specification |
| Product Name | Forged Round Gear Blanks |
| Material Options | Nickel Alloys/ Carbon Steel / Alloy Steel / Stainless Steel |
| Outer Diameter Range | 100 mm – 1500 mm (customizable up to 2000 mm) |
| Thickness Range | 30 mm – 500 mm |
| Weight Range | 10 kg – 3000 kg per piece |
| Forging Type | Open Die / Die Forging |
| Machining Condition | Rough Machined for Final Gear Cutting |
| Machining Tolerance | ±0.01 mm |
| Surface Finish | Ra ≤ 1.6 μm |
| Heat Treatment | Quenching & Tempering / Normalizing / Stress Relieving |
| Inspection Methods | UT / MT / Hardness / Dimensional / Mechanical Testing |
| Certification | ISO9001 / PED / SGS |
| Delivery Time | 15–30 Days (Urgent) / 30–45 Days (Normal) |
| Packaging | Wooden Case / Steel Pallet / As per Client Requirement |
Product Advantages
- Uniform Grain Flow: Ensures high fatigue resistance and impact strength.
- Reduced Machining Costs: Forged close to final shape, minimizing material removal.
- High Machinability: Ideal rough-machined condition for efficient gear cutting.
- Material Flexibility: Options for carbon, alloy, stainless, and nickel steels.
- Dimensional Accuracy: Stable forging tolerances reduce finishing time.
- Superior Strength: Quenched and tempered for high torque transmission and durability.
Industries Served
- Automotive & Heavy Vehicles: Transmission, axle, and gearbox components.
- Industrial Machinery: Mining, lifting, and powertrain gears.
- Power Generation: Turbine and generator gear assemblies.
- Marine & Rail: Propulsion and traction gear systems.
- Construction & Agriculture: Reduction gears for cranes and tractors.
- Aerospace & Defense: Precision preforms for high-strength gear applications.